Help centre

/
/
Covestro launches advanced flame-retardant encapsulation foam for EV batteries
Coating journal website banner image (6)

Covestro launches advanced flame-retardant encapsulation foam for EV batteries

New Products

Covestro has unveiled its next-generation flame-retardant encapsulation polyurethane foam
technology, addressing one of the most critical challenges in electric vehicle (EV) adoption
worldwide: battery safety. This innovation strengthens Covestro’s position as a trusted materials
partner in the evolving EV value chain.
Covestro’s newly launched Baysafe® BEF flame-retardant encapsulation foam series is designed to
minimize thermal propagation between battery cells—tackling a key safety concern that has
challenged consumer trust in EVs. The lightweight foam delivers superior flame-retardant
performance by effectively inhibiting fire spread, significantly enhancing battery safety in
applications ranging from EVs to portable energy storage systems.
“This innovation represents a significant step toward enabling sustainable mobility through
enhanced safety,” said Akhil Singhania, Global Head of PU Specialties in Covestro’s Tailored
Urethanes Business Entity. “By launching our advanced flame-retardant technology, Covestro
reaffirms its commitment to innovation and strengthens our product portfolio to meet the evolving
needs of the EV industry.”
This development comes at a pivotal time as EV adoption accelerates globally and safety regulations
become more demanding. As Chinese automotive companies expand internationally, Covestro’s
innovative materials solutions illustrate how technological advancements support successful cross-
border market growth.
Beyond encapsulation foams, Covestro offers a wide range of polyurethane-based solutions for EV
batteries, including battery covers and shock-absorbing materials. The new Baysafe® BEF technology
further strengthens Covestro’s position in the fast-growing new energy sector, supporting safer,
more reliable electric mobility applications such as new energy vehicles and e-bikes, as well as
portable battery generators.

Tags:

More Products

Coating journal website banner image (7)
Elcometer, a global leader in coating inspection, surface preparation and spray equipment, haslaunched the Elcometer Tornado Airless Pumps, a breakthrough...
Coating journal website banner image (6)
Covestro has unveiled its next-generation flame-retardant encapsulation polyurethane foamtechnology, addressing one of the most critical challenges in electric vehicle (EV)...
Coating journal website banner image (5)
Hempel’s latest innovation is designed specifically for shipyard application, bringing Hempaguard’sproven fuel savings and fouling protection to newbuild vessels from...
Coating journal website banner image (4)
BYK has introduced an innovative solution for the long-term UV stabilization of polyamides and polyolefin composites. The new additive was...

Subscribe to Bi-monthly Coatings & Anti-Corrosion Newsletter

Coatings & Anti Corrosion Engineering Review is India’s premier bi-monthly B2B magazine on corrosion management. Subscribing to the magazine gives you access to a wide range of latest information including news products & services, technical articles, events & conferences, company profiles, personality interviews and more.